China Water Based Nano Composite Ceramic Coating factory and manufacturers

Water Based Nano Composite Ceramic Coating

short description:

Carbon steel / Stainless steel / Cast iron / Aluminum alloy / Titanium alloy / High temperature alloy steel / Ceramics / Glass / Glass ceramics

Name: Water Based Nano Composite Ceramic Coating

Brand Name: MIT-IVY

Gloss: ≥80% (60°)

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Product Detail

Product Tags

Product introduction

Product appearance

*According customized according to customer requirements

*Color adjustable

*Milky white liquid

Base material

Carbon steel, stainless steel, cast iron, aluminum alloy, titanium alloy, high temperature alloy steel, ceramics, glass, glass ceramics

Note

* The thermal expansion coefficient of different substrates is different, and the corresponding coating formula is also different in combination with the product operating conditions. In a certain range, the expansion coefficient of the coating can be adjusted according to the different expansion coefficient of the substrate to match

* The nano coating can not add oil or amine substances, do not recommend to add any other substances, otherwise it will seriously affect the performance or even scrap

* Operator protection: like ordinary coating construction protection, coating process away from open fire, arc, electric spark, specific reference to the product'S MSDS report

* From the original packaging out of the unused nano coating do not pour back to the original packaging, with about 400 mesh filter cloth after storage, can also be used later

* The coating can not be too thick, thickness of more than 100 microns under high temperature cracking and peeling rise

Applicable temperature

* The highest tolerance temperature 1000℃, flame or high temperature airflow direct scour

* According to the temperature resistance of different substrates, the temperature resistance of the coating will have corresponding changes; Thermal shock resistance

* Waterborne, high temperature resistant, insulated and anticorrosive nano composite ceramic coating

Product features

* Nano coating one component, waterborne inorganic nano composite ceramic coating

* Convenient construction, save paint, environmental protection and non-toxic.able electrical insulation performance, insulation resistance is more than 500 MΩ

* The coating is colorless and transparent, smooth and compact, resistant to water and moisture

* High temperature corrosion resistance, thermal shock resistance (cold and heat exchange resistance, coating life does not crack and not peeling)

* Acid and alkali corrosion, except hydrofluoric acid and concentrated hydrochloric acid

* The coating can be recoated for easy repair and maintenance

Storage

*Protected from light and sealed, 5℃ - 30℃ environment, nano coating shelf life of 6 months. After opening the cover

*It is recommended to use it up within 1 month for better effect (the surface energy of nanoparticles is high, the activity is high and the agglomeration is easy

Under the action of dispersant and surface treatment, the nanoparticles remain stable for a certain period of time

Product net weight

Packing specification

20 KG/barrel

5.0 KG/barrel

Usage

To ensure good results, it is recommended to use in the following ways：

1. Preparation before coating

* Coating preparation: About 400 mesh filter, filter can be reserved.

* Base material cleaning: In addition to oil rust removal, the surface of coarse sand blasting, sand blasting Sa2.5 level or above, with the particle size of 46 purpose emery (white corundum) sand blasting effect is the best.

* Coating tools: clean and dry, can not be stained with water or other substances, otherwise it will affect the coating effect or even scrap.

2. Coating method

* Brush: evenly apply the soft and hard brush once

* Spraying: general spraying, it is recommended to spray again

* Roller coating: uniform roller coating can be coated once

3. Coating tool processing and coating processing

* Coating tools: clean with anhydrous ethanol, clean with clean water, compressed air dry storage can be

* Coating treatment: dry surface after coating, bake at 280℃ for 30 minutes, cooling can complete coating curing

unique technology

1. Aviation grade nano-composite ceramic technology process, the effect is more stable

2. Unique and mature nano-ceramic dispersion process technology, the dispersion is more uniform and stable; the bonding interface between nano-micro particles is treated efficiently and stably, ensuring better bonding strength between the nano-composite ceramic coating and the substrate, better performance and stability; the formula of nano-composite ceramics is compounded , making the nanocomposite ceramic coating function controllable

3. Nano-composite ceramic coating, showing a good micro-nano structure (nano-composite ceramic particles are well wrapped with micro-composite ceramic particles, and the gaps of micro-composite ceramic particles are filled with nano-composite ceramic particles to form a dense coating. Nano-composite ceramic particles penetrate and fill the repair base. The surface of the material is more likely to form a large number of stable cermet mesophases)

Coating research and development principle

* Difficulties of high-temperature resistant coating on metal surface: the matching of thermal expansion of ceramic coating and metal matrix, the matching of thermal shock resistance and bonding strength. High temperature coating, if not thermal shock resistance, no amount of function can be achieved

* The research and development of this coating focuses on drawing lessons from the coating principle of thermal spraying and the special properties of nanomaterials, and constantly approaches the high-temperature performance of thermal spraying coating

* Nano composite ceramic film formation

Application

* Electric heat exchanger, electric heat radiator, mold

* Electric furnace, electric heating element, heating wire

* Electric kettle, electric water heater and other electrical equipment

* Transparent heating body, transparent high temperature anticorrosive parts

Methods of application

The first step is to apply MyCover as a primer sealer so that later MySealant 2K, as a two-component water-based polyurethane varnish, creates the perfect protective film. You must wait 4 hours after the application of MyCover.

MySealant 2K is applied on the microcement coating in two layers and the drying time between layers is from 8 to 24 hours, depending on environmental conditions and taking into account that humidity delays drying. After the first layer, the surface should be sanded with a 400 grit sander, while the final layer does not require any sanding.

It should not be applied in environments with a temperature that is below 15ºC and for optimal results it is advisable to apply it at temperatures ranging between 18 and 24ºC. The polyurethane varnish can be applied with a fiber roller or gun.

Advantages

1.Very low VOC levels (Volatile Organic Compounds), being less aggresive to the environment and the painter

2.Provides highs resistance to corrosion with over 400 hours in salt spray and humid chamber tests

Construction description

Ingredients A, B two components

Mixing ratio 3:1 (weight ratio)

Mixing method: Mix component A thoroughly, add component B and continue mixing until smooth.

Coating thickness Dry film thickness 20 μ m

Wet film thickness 50 μ m

Maturing period (25℃) 10-15min

Service period (25°C) 3h

Re-coating interval 12h minimum 4Bh maximum

Maintenance

When directly applied on the surface of the primer, the primer shall be polished, clean, dry, free of rust and oil stains. When coated on the surface of the primer, the primer surface should be clean, dry and free of dirt.

Use conditions Construction temperature 10-35 ℃, mixing degree 30-75%, good ventilation conditions.

Notes

- Do not clean the surface with chemical products or cleaners that contain abrasive substances. The use of bleach and detergents is especially contraindicated.

- Clean the coating with water and MyCleaner or neutral soap

- Do not cover the microcement sealant until two weeks have passed since the application

- Before wetting it, it is necessary to let the polyurethane varnish dry for at least one week. Keep in mind that the fullness of its chemical properties is achieved after two weeks.

Recommended Paint System	2 coats of Maydos transparent putty for patching imperfection
	1 coat of Maydos water-based wood varnish primer
	2 coats of Maydos water-based wood finish
	Clean up: Clean all equipment with clean water immediately after use
	Storage:Store in cool(temperature range 5℃-45℃), dry and well-ventilated place and keep it out ofthe reach of children
Preparation and Application	1. Before application, stir the paint completely and evenly, filter and then wait until bubbles disappear.
	2. The painted surface with PU, NC paint etc must be sanded completely to make it matte and then clean the sanding scrap. The application should be done evenly and do not apply too thick for one time.
	3. If the wood has been applied solvent-based primer, then at least two weeks should be given to let it dry completely.
	4. The wood surface must be dry, clean, strong and free of contaminants. Sand it with sanding paper (320#) in the same direction as wood grain. Fill the holes and cracks in the wood with transparent putty.
	5. Apply 1-2 coats of putty on the treated wood. The recoat time is 2 hours and it is better to sand each coat with sand paper (400#). If the wood is very coarse, then more coats are suggested.
	6. Dilute primer with 10-20% clean water and 2-3 coats are suggested. The recoat time is 3-4 hours and sand the first coat with sand paper (600#) and (800#) for the rest.
	7. Dilute finish with 10-20% clean water and 2-3 coats are suggested. The recoat time is 4-5 hours and sand it lightly with sand paper (800-1000#).
Good Remind	1. For better application experiences, please complement with other Maydos products.
	2. Application environmental condition (above 8°C and relative humidity below 85%).
	3. The dilution water quantity varies from temperature and humidity. More water at low temperature and high humidity, and less at high temperature and low humidity.
	4. Prevent the paint film from wetting and don’t put wet things on it before it is dry. Recoat time varies from the weather.
	5. Under normal condition, the maintenance period of paint film is one week, but it should be longer in case of low humidity and thick paint film.

Company Information

MIT-IVY INDUSTRY CO.,LTD is a manufacturer and exporter of fine chemical dyes & pharmaceutical intermediates in China.

Mainly produce aniline series products and chlorine series products.

MIT –IVY Chemicals Industry Co.,Ltd. is a leading manufacturerof chemical for 21 years with complete production equipment and meticulous management and maintenance of machinery.

We use advanced production technology and test methods to realize production, quality controlling to meet the standard. We have been approved by SGS, ISO9001, ISO140 01, GB/HS16949 and T28001.

Mit-Ivy main products include as the following：

API, pharmaceutical intermediates ,Dye intermediates, fine,speciality chemicals,Waterborne industrial paint and new energy materials.

Our main markets includes America, India, Africa, Indonesia, Turkey, South-east Asia, West Asia and so on. MIT-IVY Industry Main products shares 97% of the domestic market specializing in the production and management, We can supply the products with more competitive cost. with premium quality and price and welcome to consult. Our company has professional persons who major in chemical R&D and sicentific management, supply fine chemical products with high quality and close service, also supply custom-tailored products according to our clients’ requirement. We have a positive and self-motivated management work team with a common philosophy, caring and commitment through teamwork, our team strive to achieve success in delighting our clients and ourselves. we continuously innovate our products and improve our service, sales network. Hence, we initiate the first sale mode on net in China, which is the retail trade of small package bring along wholesale of diversified management modes. Our products are exported widely to South Korea, Vietnam, Australia, Europe and South America, highly recommended by our clients. We insist on the management creed “Market is our compass, Quality is our life, Credit is our soul”. Clients’ trust is our forward powder, their satisfaction is our struggling goal.

Brand Customer Service:
Our JIT customer service account team network in China develop and implement tailor-made concepts for the optimum supply of our customers with industrial and specialty chemicals.
Your advantages:
● Centralized customer service supports simplification of administrative procedures, resulting in time and cost saving.
● Our Chinese network and sophisticated logistics solutions ensure that chemicals of identical quality are supplied to customers with several manufacturing locations and contribute to security in planning and reliability of processes.
● Our processes are continuously optimized and adapted to our customers’ changing structures and requirements.

Superiority of Chemistry Logistics service:
Chemical logistic service is very professional and should be superior under UN regularity, especially for DGR Class series. We provide a special-purpose solution to optimize logistic and suitable packing group and labeling service for our principals. Our main Chinese ports with DGR chemical warehouses are to operate specialty chemical and apply all relative paperwork concerned.

Our distribution capabilities include:
● Flexible deliveries, intelligent solutions
● Anything from bulk shipments of thousands of tonnes down to the smallest shipment of packed goods and even samples.
● Bulk – storage and transport of powders and liquids – movement of goods in ships – powders and bulk liquids
● Pharma, feed and food storage to accredited standards
● Segregated materials by business unit and hazard classification
● Temperature controlled storage and transport
● Effective cost control
● Re-packing, drum filling, bagging, ripping and tipping
● Customer delivery KPI's on delivery fulfillment performance